Current, to implement the State Council issued the each policy measure, through the improvement of system and mechanism, increase policy to support strength, enhance own innovation ability, accelerate form to meet the needs of national economic development, with strong international competitiveness of equipment manufacturing system. China's manufacturing technology and casting technology will also strive for entering the advanced ranks in the world. International Mold assist secretary-general Luo Baihui is inspecting Ningbo to mold base construction points out, casting, electric power, steel, automobile, shipbuilding, petrochemical equipment manufacturing industries base, along with the accelerated process of global economic integration and the cause of environmental protection to promote the foundry industry to developing countries, and the third world transfer gradually speed up the process, Ningbo City foundry industry and the foundry industry, facing new development opportunity and grim challenge.
If we just simply the pursuit of quantity expansion, not in terms of improved quality, then we can also only become transnational corporation a large workshop. In such a situation, we only get cheap labor wages, steel energy material price, and pay is environmental pollution and high energy consumption. Conversely, if we ignore the industrialized process must develop foundry industry of this one base of the objective reality of developed countries, foundry industry blindly rejection attitude, then, developed the advanced casting industry is possible across China, across Ningbo, the transfer to other country or place. From the casting industry in the whole manufacturing industry and national economic status, lack of advanced casting industry will for the region of the machinery, equipment, automotive and other industrial development constraints. To say the least, greatly improving the industry of transportation cost. Therefore, the development of Ningbo foundry industry and the national foundry industry, take independent innovation and sustainable development.
1, strengthen the industry concentration degree, expand existing businesses
Over the past few years, Ningbo foundry industry has laid a more solid foundation. The promoting function of the leading enterprises, industrial base is preliminary form. From the Ningbo national economy demands, Ningbo injection molding machine, CNC machine tools, shipbuilding, auto parts, general machinery industry development is inseparable from the developed casting industry in Yangtze River Delta, the electric power, automobile, petroleum and chemical industry are developed to foundry industry and the matching. So the casting industry development is very important. Luo Baihui points out, the next few years, Ningbo foundry industry to undertake the international casting industry transfer, in order to improve the production scale of enterprises, per capita production capacity and product technology content as the goal, efforts to reduce energy consumption, reduce pollution of the environment. Expand the existing backbone enterprises, improve the capability of independent innovation of enterprises, to achieve a qualitative leap in foundry industry. According to the requirement of market economy, the implementation of enterprise mergers and acquisitions. To large-scale backbone enterprises as a leader, to the market as the link, organizational socialization cooperation and supporting the production, to form a number of distinctive, focused industry group, because of the variety of castings, the small business that produces some kind of castings, but have their own advantages, or production of certain special casting, production of large enterprises or those unwilling to production or production can not be cast, this is also to a large business supplement. Therefore, should allow the existence of small enterprises, and encourage them to grow stronger. The small business can recombine combination, or in the large enterprise production specialization and cooperation, so as to enhance their ability of resisting risks; is conducive to the improvement of casting quality and labor productivity, reduce the production cost; is conducive to the rational use of existing resources.
In 2, stable domestic production, expand exports, improve the finishing degree
At present, most of Ningbo enterprises casting precision is low, content of science and technology is not high, low value-added products. While the domestic related downstream industries in the industry, product is slow-moving, casting the demand a low price level, or payment in arrears. While the individual small foundry enterprises to reduce the accuracy of products, lower product quality, even to cut corners in order to cope with the downstream industry demand a low price behavior. This led to the domestic price is difficult to enhance the same casting, casting quality is relatively low, which will cause the vicious spiral of foundry industry. Luo Baihui thinks, want to change this situation, the only way is to stabilize the domestic production under the premise of improving the quality of castings, castings, improve the technology content, improve casting finishing engineering degrees, to further expand the export.
3, adjust the layout of casting enterprises, do a good job of regional industry transfer
Private enterprises casting factory are more dispersed, while casting in the production of "three wastes ", high energy consumption and the shortage of land resource, the foundry industry's further development is restricted. We should properly plan the casting industrial park, conditional area should take the corresponding casting factory focus to Foundry Industrial Park production, improve the land intensive degree, also be helpful for an enterprise using concentrated heating, sewage treatment facilities. On existing foundry point relatively concentrated area to strengthen the planning, the area of minority residents moved to the right place after planning the reconstruction, in the foundry point where more concentrated build public facilities, the establishment of casting testing center. Large urban areas will be casting enterprises concentrated in the Xiangshan Harbor Bridge on both sides of Linhai industrial park. At the same time, also can cross an area to set up casting industrial park, the provincial city abundant land and labor resources to do the casting enterprise, alleviating Ningbo land natural resources and labor resources tension.
4 the implementation of science and technology enterprise strategy, strengthen the technical reformation of the enterprise
At present Ningbo with the exception of a few large backbone enterprises, most enterprises and domestic and international advanced level compared to a certain gap. To actively introduce advanced casting equipment, improve the level of complete sets of equipment. In order to improve the degree of automation of the equipment, reduce manual operation, reduces the labor intensity. The cupola melting system reform, actively promote the use of electric furnace, large diameter, long campaign, hot blast cupola melting process, the phasing out of small size, short life of furnace, cool wind cupola. To promote the use of cast iron coke, raise energy utilization rate, stimulative enterprise application of domestic and foreign advanced modeling, core making technology, promotion and application of Self-hardening Resin Sand Technology, phasing out the traditional green sand casting process, to further improve the precision degree, and strive to improve product added value.
The 5 expansion of casting products, vigorously develop the alloy casting production
Die casting products has a very broad prospects. Die casting products are mainly used in automobiles, motorcycles, and lighting, household appliances, electric tools and other industries. In die casting, aluminum alloy, magnesium alloy, zinc alloy is the main direction of development. At present, our country is in the situation of steady growth in die casting. Therefore, the development of Ningbo die casting industry prospects.
6 to further strengthen the environmental management of foundry industry
In early twenty-first Century, it is system of our country socialist market economy basic development after rapid economic growth period, want inevitably to face the population increases ceaselessly, resource consumption intensity rises substantially, the environmental load increasing pressure, environmental protection and sustainable development has a great effect on. Therefore, environmental protection to the development of foundry technology and casting industrial structure change to pose new challenge, also give new opportunities. Our Ningbo is casting industry is relatively developed one of the regions, casting production must satisfy the social ecological requirements, the development of green intensive casting. Therefore, to improve the enterprise managers to understand the importance of environmental protection, strengthening management means, effective control of pollution to ensure the protection of the environment fund. To strengthen the casting production process of "three wastes " management job, strengthen labor protection, the protection of human health.
In advancing Ningbo city casting industry development process, hope that the government in management and promote the level of care and support for the following:
1, the government should be in industrial policy to support the development of foundry industry. Who meet the foundry industry to develop new technology project, the government's industrial policy, can from the following aspects support.
①government on new projects in the administrative examination and approval, can simplify procedures, reduce the link, the implementation of the " flow " of the service.
